List of Volkswagen Group diesel engines

From Wikipedia, the free encyclopedia

This article is a list of Volkswagen Group diesel engines. These diesel engines are currently in use today, by various marques of automobiles of the Volkswagen Group (Volkswagen AG) (VWAG).

Since the Volkswagen Group is European, most of the ratings are in metric horsepower or Pferdestärke (PS, 735.5 watts). The metric power in kilowatts is the reference in case of conflict.

The diesel engines which Volkswagen Group previously used to employ are in the list of discontinued Volkswagen Group diesel engines.

Contents

[edit] Three cylinder

[edit] 3L 1.2 TDI

This inline three cylinder is renowned for being the powerplant of the Lupo 3L and A2 3L, both VAG cars with a low consumption of only three liters per hundred kilometers (94 mpg/78 US mpg). It is based on the 1.4 TDI version but the block is made of aluminium and the elements are lighter.

Configuration 
Diesel 1191 cc inline three cylinder
Block 
bore × stroke 76.5 × 86.4 mm, aluminum
Head 
aluminum, 2 valves, overhead camshaft, 19.5 compression ratio
Aspiration 
turbocharger
Fuel 
Pump direct injection (PD Pump injector, Pumpe-Düse)
Dimensions 
100 kg
Output 
45 kW (61 hp) @ 4000 rpm, 140 N·m between 1800 and 2400 rpm, 80% available from 1300 rpm
Applications 
Audi A2, VW Lupo 3L
references 
Audi AG (1999-11-28). "Audi A2 1.2 TDI: The three-litre car from Audi". Press release.

[edit] 70-90 hp 1.4 TDI

Configuration 
Diesel 1422 cc (86 in³) inline three cylinder
Block 
bore * stroke 79.5 * 95.5, grey cast iron
Head 
2 valves, overhead camshaft, 18 to 19.5 compression ratio
Aspiration 
variable turbine geometry turbocharger, intercooler, 2.3 bar absolute boost
Fuel 
Pump direct injection, (PD Pump injector, Pumpe-Düse) Bosch EDC 15 engine management
Exhaust 
Oxidizing catalytic converter, exhaust gas recirculation, EU4 limits
Dimensions 
127 kg
Output
51 kW (70 hp) @ 4000 rpm, 155 N·m between 1600 and 2800 rpm
55 kW (75 hp) @ 4000 rpm, 195 N·m (144 ft·lbf) @ 2200 rpm (discontinued)
59 kW (80 hp) @ 4000 rpm, 195 N·m @ 2200 rpm
66 kW (90 hp) @ 4000 rpm, 230 N·m from 1900 to 2300 rpm (discontinued)
Applications 
Audi A2, VW Lupo, VW Polo, SEAT Arosa, SEAT Ibiza, SEAT Córdoba, Škoda Fabia , and most recently the Škoda Roomster
references 
Audi AG (2003-11-10). "New Audi A2 1.4 TDI with 90 bhp (67 kW) Engine". Press release.

[edit] Four cylinder

[edit] 60 hp 1.7 SDI

Configuration 
Diesel 1716 cc inline 4
Block 
79.5 bore * 86.4 mm stroke
Head 
19.5 compression ratio, overhead cam and two valves per cylinder
Fuel 
direct injection (VP37 Verteilerpumpe)
Exhaust 
catalytic converter, EU3 emissions
Output 
44 kW (60 hp) @ 4200 rpm, 115 N·m @ 2200 rpm
Applications 
VW Lupo, SEAT Arosa

[edit] 64 hp 1.9L SDI (non-turbo)

This is a naturally aspirated version of the 1.9 TDI VP37 below

output 
47 kW (64 hp) / 50 kW (68 hp) @ 4000 rpm, 125 N·m (92 lbf·ft) @ 1600-2800 rpm / 133 N·m (98 lbf·ft) @ 1800 rpm

(Bosch EDC Diesel control)

applications 
Volkswagen Golf Mk3, VW Polo 6N/6KV, VW Caddy Mk2, Škoda Fabia, SEAT León, SEAT Ibiza/SEAT Cordoba 6K, SEAT Inca (discontinued)

[edit] 75 hp 2.0L SDI

Configuration 
1968 cc Wet sumped inline four
Head 
aluminium, SOHC, 2 valves per cylinder, compression ratio 19:1
Block 
cast iron, five main bearings block, 81 mm bore × 95.5 mm stroke
Fuel 
multi point direct injection (PD Pump injector, Pumpe-Düse)
Output 
55 kW (75 hp) @ 4200 rpm, 140 N·m (103 lbf·ft) @ 2400 rpm
Applications 
2003 VW Golf, VW Caddy mk3

[edit] 90-160 hp 1.9 TDI

The 1.9 TDI is the emblematic turbodiesel from Volkswagen, which developed the notion of various outputs of the same engine. In the Passat, the 90 hp (67 kW) was introduced in 1993, the 110 hp (82 kW) in 1996 and the first TDI with pump­jet direct injection in 1998 with 115 hp (86 kW). The EA086 is built in Puebla, Mexico for North America. These have progressively been discontinued, and now only the new 105 hp (78 kW) version is used on new models, like the Golf V, the Jetta and the new Passat. See TDI.

Configuration
1896 cc inline 4 cylinder
head 
SOHC, aluminum, compression ratio 19.5:1
block
cast iron, bore 79.5 mm × stroke 95.5 mm
aspiration 
turbocharger, cast aluminum intake manifold, bucket tappets
crankshaft 
fracture-split forged steel connecting rods, one-piece cast camshaft
fuel system 
DI fuel injection
output

VP37 (Verteilerpumpe)

66 kW (90 hp) @ 3750 rpm, 210 N·m (155 ft·lbf) @ 1900 rpm; VW Passat, VW Golf, VW Jetta and Jetta Wagon, VW New Beetle, Skoda Octavia – the older model still being manufactured in India, a pump injector version is still used in the Golf Plus and Touran
81 kW (110 hp), 235 N·m (173 lbf·ft) @ 1900 rpm with a variable nozzle turbocharger (discontinued)

PD (Pump injector) versions (Pumpe-Düse), compression ratio 19.0:1

55 kW (75 hp) @ 4000 rpm, 210 N·m @ 1900 rpm; VW Caddy mk3
66 kW (90 hp) @ 4000 rpm, 240 N·m @ 1900 rpm; VW Sharan
74 kW (100 hp) @ 4000 rpm, 240 N·m (177 lbf·ft) @ 1800-2400 rpm (Bosch EDC 17); Passat, Golf, Jetta, Jetta Wagon, and New Beetle, Škoda Fabia (still in production, used in Skoda Octavia Tour - the name of older model Octavia)
78 kW (105 hp) @ 4000 rpm, 250 N·m @ 1900 rpm; SEAT Altea, SEAT León, VW Golf V, VW New Passat, VW Transporter, Skoda Octavia II (branded 'Laura' in India because the older version of Octavia is still under manufacture) etc.
85 kW (115 hp) @ 4000 rpm, 285 N·m @ 1900 rpm (discontinued)
85 kW (115 hp) @ 4000 rpm, 310 N·m @ 1900 rpm; VW Sharan, Seat Alhambra, Ford Galaxy
96 kW (130 hp) @ 4000 rpm, 310 N·m @ 1900 rpm; VW Golf, Škoda Fabia, VW Polo Sport, VW Jetta, Passat, Audi A4, Audi A6, Gen. 2 SEAT Toledo, SEAT Ibiza, SEAT Leon
96 kW (130 hp) @ 4000 rpm, 285 N·m @ 1900 rpm; Audi A4, Skoda Superb, Volkswagen Bora/Jetta, Golf, Passat & Polo Including GT (engine for the gear box with 5&6 speeds)
110 kW (150 hp) @ 4000 rpm, 320 N·m @ 1900 rpm; VW Golf IV, SEAT León Cupra and FR, VW Bora, etc. (discontinued)
118 kW (160 hp) @ 3750 rpm, 330 N·m @ 1900 rpm; Seat Ibiza Cupra (engine exclusive to SEAT Sport)

[edit] 134-170 hp 2.0 TDI

This engine was made to replace the older higher-powered versions of the 1.9 TDI. It is the first DOHC 4-cylinder TDI engine made by Volkswagen. There will be an even more powerful version of this engine for new Audi TT.

Configuration 
inline 4 cylinder 1968 cm³ TDI
Head
4 valves per cylinder, DOHC, compression ratio 18.5:1
2 valves per cylinder, SOHC version, developed for VW Passat B5 GP (last editions) and continued in B6 MY'06 with particle filter
Fuel system 
Unit injectors direct-injection pump/nozzle, piezo actuators valve, pressure up to 2200 bar
Aspiration 
switched induction manifold for turbulence control, turbocharged, intercooled
Engine management
Bosch EDC 16 / SiemensVDO SIMOS PPD1
exhaust 
particulate filter
Output
100 kW (136 hp) @ 4000 rpm, 310 N·m @ 1750 to 2500 rpm
103 kW (140 hp) @ 4000 rpm, 320 N·m (247 lbf·ft) @ 1750 rpm
125 kW (170 hp) @ 4200 rpm, 350 N·m @ 1800 to 2500 rpm
aftermarket 150 kW (204 hp)
Applications 
VW Golf, VW Touran, VW Jetta, VW Passat and Passat Wagon since 2005, possibly VW Tiguan, Audi A3 (8P), Audi A4 (B7), Audi A6 (B6), SEAT Leon, SEAT Altea and XL, SEAT Toledo, Skoda Octavia, Dodge Caliber, Jeep Compass, Mitsubishi Grandis, Mitsubishi Outlander, Chrysler Sebring sedan, Chrysler Sebring (convertible), Dodge Avenger
references 
VW AG (2005-03-04). "New VW Passat In Depth". Press release.

[edit] 140-200hp 2.0 TDI

Configuration 
inline 4 cylinder 1968 cm³ TDI
Head 
4 valves per cylinder, DOHC, compression ratio 18:1
Fuel system 
Common-Rail Injection with 8 nozzle output, piezo elements, pressure up to 1850 bar
Aspiration 
turbocharged, intercooled, water cooled Exhaust Gas Recirculation
Aspiration (200hp) 
twin registered turbochargers with different diameters
Engine management
Bosch EDC X
exhaust 
particulate filter
Output
103 kW (140 hp) @ 3750 to 4150 rpm, 320 N·m @ 1750 to 2800 rpm
105 kW (143 hp) @ 4200 rpm, 320 N·m @ 1750 rpm to 2500rpm
125 kW (170 hp) @ 4200 rpm, 350 N·m @ 1750 to 2500 rpm
147 kW (200hp) @ 4400 rpm, 400 Nm @ 2500 to 3000
Applications 
VW Tiguan, Audi A4 MY'08

[edit] 125-160hp 2.8 TDI

Configuration 
inline 4 cylinder 2799 cm³ TDI
Fuel system 
Bosch VE mechanical rotary pump
Applications 
Volkswagen LT

[edit] Five cylinder

[edit] 115/140 hp 2.5L TDI

This 2460 cm³ inline five engine was the first TDI in 1989, used in the Audi 100

output
65 kW (88 hp), 195 N·m @ 1900 rpm in the VW T4
75 kW (102 hp), 250 N·m @ 1900 rpm in the VW T4
85 kW (115 hp), 265 N·m @ 1900 rpm in the Audi 100 C3 and C4
103 kW (140 hp), 290 N·m @ 1900 rpm in the 1994 Audi 100 C4 and Audi A6 C4
111 kW (151 hp), 295 N·m @ 1900 rpm in the VW T4

[edit] 90-163 hp 2.5L TDI-CR

Configuration
inline 5 cylinder
Bore/ Stroke 81 mm/ 95.5 mm , GG350
Head
aluminum alloy, 2 valves per cylinder, SOHC driven by belt, compression ratio 18.0:1
Fuel system
Common rail direct-injection pump, pressure up to 1,600 bar
Aspiration
turbocharged, intercooled, 80 kW an higher VTG (Variable Turbine Geometry)
Engine management
Bosch EDC 16
exhaust
particulate filter
Output
66 kW (90 hp) @ 3500 rpm, 250 N·m @ 2000 rpm
80 kW (109 hp) @ 3500 rpm, 280 N·m @ 1900 rpm
100 kW (136 hp) @ 3500 rpm, 320 N·m @ 2000 rpm
120 kW (163 hp) @ 3500 rpm, 350 N·m @ 2000 rpm
Assembled in VW Crafter

[edit] 131/174 hp 2.5L R5 TDI

Configuration 
2460 cc water cooled in line five-cylinder
Cylinders 
Bore × stroke 81 x 95.5 (0.85 ratio), 492 cc/cylinder
Head 
single overhead cam, two valves per cylinder, 18.0:1 Compression ratio
Fuel system 
Unit injector pump direct injection diesel
Aspiration 
variable turbine geometry turbocharger with intercooler
Output
96 kW (131 hp) in the Multivan
128 kW (174 hp) @ 3500 rpm, 400 N·m @ 2000 rpm
Applications 
VW Touareg, VW Multivan

[edit] Six cylinder

[edit] 150-180 hp 2.5 V6 TDI

Configuration 
2,496 cc 90° V6,
Cylinders 
Bore × stroke 78.3 mm × 86.4 mm
Head 
4 valves per cylinder, DOHC, 18.5 Compression ratio,
output
110 kW (150 hp), 310 N·m @ 2200 rpm in the Audi A8 D2, Audi A6 C5, Audi A4 and VW Passat B5
114 kW (155 hp), 310 N·m @ 1400 rpm the Audi A6 and Audi Allroad C5, Audi A4 and VW Passat B5 GP
120 kW (163 hp), 310 N·m @ 1400 rpm the Audi A6 and Audi Allroad C5, Audi A4 and VW Passat B5 GP
132 kW (180 hp), 370 N·m @ 1500 rpm the Audi A8 D2, Audi A6 C5, and Audi A4 B6

[edit] 180 hp 2.7L V6 TDI

Configuration 
2,698 cc V6, stroke reduced version of the 3.0 TDI
Cylinders 
Bore × stroke 83 mm × 83.1 mm (1:1 ratio), 450 cc/cylinder, compacted graphite iron block ( CGI )
Fuel system 
common rail direct diesel injection, separate high-pressure pump and rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection per stroke
Aspiration 
turbocharged
Output
132 kW (180 hp) @ 3,300 to 4,250 rpm, 380 N·m @ 1,400 rpm to 3,300 rpm
Applications 
Audi A6 since 2004, Audi A4
references 
Audi GB (2004-11-23). "New 2.7 TDI Model boosts Audi A6 in the UK". Press release.

[edit] 204-240 hp 3.0L V6 TDI

Configuration 
2967 cc wet sumped 90°V6
Cylinders 
Bore × stroke 83 mm × 91.4 mm (0.91 ratio), 494.5 cc/cylinder, compacted graphite iron block ( CGI )
Head 
4 valves per cylinder, DOHC, 17:1 Compression ratio, low-friction roller finger followers with hydraulic valve clearance compensation
Fuel system 
Bosch EDC 16, common rail direct diesel injection, separate high-pressure pump and rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection cycles, seven holes
Aspiration 
electric variable turbine geometry turbocharger fitted within the inner-V, maximum absolute pressure 2.3 bars, two intercoolers running in parallel, Variable induction tract
Dimensions 
219 kg, 444 mm length
Output
500 N·m @ 1750 rpm, 450 N·m between 1400 and 3250 rpm
150 kW (204 hp) at 3500 rpm Audi A4
165.5 kW (225 hp) VW Phaeton, Audi A6, VW Touareg
177 kW (240 hp) at 4000 rpm Audi A4/52007, 2006 Audi Q7
aftermarket 206 kW (280 hp) at 4400 rpm, 583 N·m at 2500 rpm in the Audi A6 Avant 3.0 V6 TDI by Nothelle
references
Audi AG (2004-04-08). "New Audi A6 - In Depth". Press release.
VW AG (2004-11-17). "New VW Touareg V6 TDI". Press release.

[edit] Eight cylinder

[edit] 225 hp (168 kW) 3.3 V8 TDI

configuration 
90° V8
cylinders 
86.4 mm stroke, 78.3 mm bore, vermicular-graphite cast iron block, laterally supported main bearing frame, oil-cooled by cast-in cooling ducts pistons
head
aluminium, four valves per cylinder, 18.5:1 compression ratio
fuel 
one common rail per bank, 1350 bars, six-jet injection nozzles
aspiration 
two electronically controlled turbochargers with variable turbine geometry, 2.2 bar maximum absolute pressure, air-to-water intercooler in the vee (to 80 °C)
dimensions 
717 mm lentgh, 842 mm wide, 688 mm high
exhaust 
cooled by water recirculated exhaust gas
output
165 kW (225 hp) at 4000 rpm, 480 N·m from 1800 to 3000 rpm
aftermarket http://www.ets-power.de/chiptuning/chiptuning_leistungssteigerung_pkw/chiptuning_leistung_audi.htm ETS-Power 202 kW (275 hp), 560 N·m]
best specific consumption 
205 g/kW (41,1% Energy efficiency)
application 
2000 Audi A8 D2
references 
Audi AG (2000-07-10). "Audi A8 3.3 TDI quattro". Press release.

[edit] 275 hp (205 kW) 4.0 V8 TDI

configuration 
3936 cc 90° V8
cylinders 
bore * stroke 81 * 95.5 mm, vermicular graphite cast iron block, 88 mm cylinder spacing
head
four valves per cylinder, operated by low-friction roller cam followers with hydraulic valve clearance compensation, compression ratio 17.5:1, chain drive for camshafts and ancillaries
fuel 
Bosch EDC16 system engine management, one high-pressure pump and one 1600 bar common rail per cylinder bank, solenoid-valve injectors with 7-hole nozzles, Single and double pilot injection
aspiration 
two turbochargers with electrically operated variable turbine geometry, two air-to-air intercoolers, two intake manifolds interconnected by a "feedthrough" system to equalise the pressure in the two cylinder banks, two-position variable swirl flaps integrated into the intake tract
exhaust 
cooled exhaust-gas recirculation, two close-coupled primary catalytic converters plus main converters, Euro III standard
dimensions 
270 kg, 516 mm length
output 
202 kW, 650 N·m
application 
2003 Audi A8 D3
references 
Audi AG (2003-03-04). "Audi A8 4.0 TDI quattro". Press release.

[edit] 326 hp 4.2L V8 TDI

Configuration 
4,134 cc wet sumped 90°V8
Cylinders 
Bore × stroke 83 mm × 95.5 mm (0.87 ratio), 516.75 cc/cylinder, vermicular graphite cast iron block, UV laser exposed bore, 90 mm spacing
Crankshaft 
chrome molybdenum steel, first and second order forces and moments avoided
Head 
aluminium, 4 valves per cylinder, DOHC, 16.5:1 Compression ratio, chain driven camshafts, low-friction roller finger followers with hydraulic valve clearance compensation
Fuel system 
Bosch EDC 16 CP, common rail direct diesel injection, one high-pressure pump and separate rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection cycles, eight-hole nozzles
Aspiration 
twin electric variable turbine geometry 226,000 rpm max turbochargers (one per bank), maximum absolute pressure 2.5 bars, two intercoolers
exhaust 
two maintenance-free oxidizing catalytic converters and a silicon carbide particulate filters
Dimensions 
255 kg, 520 mm length
Output
240 kW (326 hp) @ 3750 rpm , 760 N-m @ 1800 - 2500 rpm (elec limited in A8 650 N·m@1600-3500 rpm)
aftermarket 272 kW (370 hp) @ 4000 rpm, 750 N·m @ 1600 rpm
application 
Audi Q7 , Audi A8 D3
references 
Audi AG (2005-06-09). "Audi A8 New Engines In Detail". Press release.

[edit] Ten cylinder

[edit] 313 hp 5.0L V10 TDI

The V10 TDI is the biggest diesel engine used in personal cars. It has been used in a Lola sports car in 2004 to compete Le Mans under a Caterpillar badge (perkins.com).

Configuration 
4,921 cc water cooled 90° V10
Cylinders 
Bore × stroke 81 x 95.5 (0.85 ratio), 492 cc/cylinder, 88 mm cylinder spacing, low-pressure die-cast aluminium alloy block (AlSi8Cu3) with bolted-on grey cast iron bearing tunnel and crank carrier.
Head 
light metal alloy, crossflow, inlet side within the V, gear driven single overhead cam, two valves per cylinder, 18:1 Compression ratio
Fuel system 
Common rail direct injection diesel, Bosch EDC 16 management, 2050 bar unit injector pump, solenoid valve, 72° ignition interval
Aspiration 
two electrically-controlled Garrett GT1852V variable vane turbochargers with intercooler
Dimensions 
544 mm length
Output
230 kW (313 hp) @ 3,750 rpm, 750 N·m (553 ft·lbf) @ 2,000 rpm
250 kW (340 hp) @ 3,750 rpm, 750 N·m (553 ft·lbf) @ 1,750 rpm with piezo injectors, 2007 Touareg
aftermarket 257 kW (350 hp), 850 N·m
Available on 
VW Touareg, VW Phaeton
references
VW AG (2003-03-24). "VW Phaeton V10 TDI In Detail". Press release.
VW AG (2004-03-03). "VW Touareg - In Depth". Press release.

[edit] Twelve cylinder

[edit] 500 hp (370 kW) 6.0L V12 TDI

configuration 
5,934 cc 60° V12
cylinders 
Bore × stroke 83 × 91.4 mm, 494,5 cc/cylinder, cracked forged piston rods, aluminium forged pistons
head 
aluminium alloy lower section with integrated intake and escape channels, engine oil flow guiding upper section, camshafts stored within a reinforcing ladder frame, low-friction roller cam followers valves actuation, 16:1 compression ratio
crankcase 
GJV-450 cast-iron with vermicular graphite, cast iron reinforced by nodular graphite main bearing bracket, chrome-molybdenum steel alloy forged crankshaft
fuel system 
Bosch 2,000 bar common rail, eight-hole jets piezo injectors, up to five injections
aspiration 
one turbocharger on the outside of each cylinder bank, adjustable guide vane geometry, up to 2.6 bar charge pressure, two intercoolers
exhaust 
double-flow exhaust system with two particulate filters, Euro 5 emissions class, exhaust gas recirculation
Dimensions 
684 mm length
output 
368 kW (493 bhp / 500 PS), 1,000 Nm from 1,750 to 3,000 rpm in the Audi Q7
references 
Audi AG (2006-09-11). "The World’s Most Powerful Diesel Passenger Car". Press release.

[edit] Diesel engines data table

Displacement Max
Power
Torque @
max power
Max
Torque
Power @
max torque
Specific
power
Max MEP MEP @
max power
Max Operating
Revs
cc (cm³) kW @ rpm Nm Nm @ rpm kW kW/l bar bar rpm
2.0L I4 TDI 134PS 1,968 100 4000 239 335 1750 61 50.8 21.39 15.24
2.0L I4 TDI 140PS 1,968 103 4000 246 320 1750 59 52,3 20,43 15.70
2.0L I4 TDI 170PS 1,968 125 4000 298 350 1800 66 63.5 22.35 19.05
2.5L R5 TDI 2,460 128 3500 349 400 2000 84 52,0 20.43 17.84
2.7L V6 TDI 2,698 132 3300 382 380 1400 56 48.9 17.70 17.79
3.0L V6 TDI 204PS 2,967 150 3500 409 450 1400 66 50.6 19.06 17.33
3.0L V6 TDI 225PS 2,967 165,5 4000 395 450 1400 66 55.8 19.06 16.73
3.0L V6 TDI 233PS 2,967 171 4000 408 500 1750 92 57.6 21.18 17.29
4.2L V8 TDI 4,134 240 3750 611 650 1600 109 58.1 19.76 18.58
5.0L V10 TDI 4,921 230 3750 586 750 2000 157 46.7 19.15 14.96

[edit] References

[edit] See also

[edit] External links